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GM has released details on its new 4.5L V8 Duramax turbo-diesel engine that will debut in the 2010 Chevrolet Silverado and GMC Sierra light duty trucks.
The new 4.5L V8 engine promises low emissions, high performance and excellent fuel economy. The overall design of the engine is compact and takes up the same space as a small block V8. This alone will mean that GM will be able to introduce the engine in a variety of vehicles.
The 4.6L turbo diesel puts out more than 310 horsepower and 520 lb-ft of torque, while delivering a 25 percent fuel efficiency improvement over comparable gasoline engines.
“This premium diesel engine is expected to deliver the power, torque and refinement our customers expect,” said Tom Stephens, executive vice president, GM Global Powertrain and Global Quality.
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PRESS RELEASE:
GM READYING V-8 DIESEL FOR 2010 MODEL YEAR NORTH AMERICAN LIGHT DUTY TRUCKS
- Scheduled for GM pickup trucks under 8,500 pounds Gross Vehicle Weight
- Low emissions, high performance and excellent fuel economy
PONTIAC, Mich. - General Motors Corp.’s revolutionary new 4.5L V-8 Duramax turbo-diesel, which makes its debut in Chevrolet Silverado and GMC Sierra light duty trucks in the 2010 model year, is compact, powerful and fuel-efficient. The engine also is lighter, an important consideration in the competitive light truck market, because it was designed with more than 70 fewer parts.
The new dual-overhead cam, four-valve V-8 diesel engine boasts a number of innovative design approaches that have enabled its compact size and mass, including integral aluminum cylinder head exhaust manifolds, integral cam cover intake manifolds and a narrow V-angle block. The new V-8’s compact size enables it to fit within the same space of a small-block V-8 gasoline engine and offers GM the flexibility to introduce it in a wide variety of vehicles to meet market demand.
The new 4.5L V-8 diesel is expected to deliver more than 310 horsepower (231 kW) and 520 lb-ft of torque (705 Nm), while delivering a 25-percent engine fuel efficiency improvement versus comparable gasoline engines.
“This premium diesel engine is expected to deliver the power, torque and refinement our customers expect,” said Tom Stephens, executive vice president, GM Global Powertrain and Global Quality.
The new V-8 diesel will be GM’s first engine to use a selective catalytic reduction (SCR) NOx after-treatment system with a diesel particulate filter to help achieve Tier 2 Bin 5 and LEV 2 emissions, making it compliant in all 50 states. SCR was chosen for its proven NOx reduction capability and durability, and high efficiency while operating in optimal diesel combustion modes, making it a very attractive system to achieve high fuel economy.
The environmental benefits of the new engine include a 13-percent reduction in CO2 emissions and at least a 90-percent reduction in particulates and NOx compared to many diesel vehicles today.
Technical highlights
Robust and innovative, the new 4.5L diesel V-8’s technical details include lightweight aluminum cylinder heads with integrated manifolding; a variable-vane turbocharger with intercooling; a compacted graphite iron (CGI) cylinder block for a stronger and lighter base engine (compared to lower-strength aluminum or heavier grey cast iron); and a fracture-split main bearing cap system. GM has applied for patents on a number of these features and expects to have several patents granted before the engine launches.
Compared to typical production diesel engines, GM’s new 4.5L V-8 turbo-diesel innovatively reverses the flow of air and exhaust gases entering and exiting the cylinder heads. Air enters the engine through ports in the top portion of each cylinder head. Exhaust gases exit inward between the cylinder heads and directly into a turbocharger.
“By using integral cylinder head exhaust manifolds, integral cam cover intake manifolds and a narrow cylinder block, designers saved space and reduced the engine’s weight. And because the engine makes more efficient use of heat, fuel economy and performance are enhanced, and noise and emissions are reduced,” said Gary Arvan, chief engineer for the 4.5L V-8 diesel.
An electronically controlled, 29,000-psi (2,000 bar) common-rail fuel system is also used on the engine. It has the ability to inject fuel five times per combustion event, reducing noise and emissions while enhancing fuel economy.
“This new V-8 diesel meets the toughest emissions requirements in North America, and it also delivers an effortless performance feel because of its high torque across the speed range,” said Charlie Freese, executive director of GM Powertrain Diesel Engineering. “It is also significantly quieter than many other diesels on the road today, with noise and vibration performance approaching gasoline V-8 levels.”
GM’s global diesel offerings
GM (Opel, Saab, Vauxhall and GMDAT) currently offers 16 diesel engine variants in 45 vehicle lines around the world. GM sells more than one million diesel engines annually, with products that offer a range of choices, from the 1.3L four-cylinder diesel engine found in the Opel Agila and Corsa, to the 6.6L V-8 Duramax diesel offered in full-size vans, heavy-duty pickups and medium-duty trucks in the United States.
GM introduced the Duramax diesel 6.6L V-8 in North America in the 2001 model year. Since then, customer enthusiasm for it has helped GM’s heavy-duty pickup market share jump nearly tenfold in the seven years the Duramax has been offered.

Comments (20)
"The overall design of the engine is compact and takes up the same space as a small black V8."
Hmmm... I know what a small BLOCK V8 is... what's so special about a BLACK V8? :-)
Posted by DatMan | May 5, 2008 8:40 PM
Posted on May 5, 2008 20:40
This engine is exactly what GM needs in its trucks. Now when will the high mpg diesels come for passenger cars?
Posted by fbf | May 5, 2008 9:18 PM
Posted on May 5, 2008 21:18
Well if it can go anywhere the small block can, I bet it could find itself in a G8 or similar car, that'd be pretty sweet.
Posted by Alex | May 6, 2008 12:02 AM
Posted on May 6, 2008 00:02
Finally to market. I can't believe it's taken any of the big 3 this long to build a 4.x L diesel; I've been hearing about the Ford/Navistar project since 2003, and it's been scrapped at least once.
Hopefully this will be a wake-up call to the rest of the pickup manufacturers, and props to GM for being the first.
Posted by Matt | May 6, 2008 12:21 AM
Posted on May 6, 2008 00:21
“This premium diesel engine is expected to deliver the power, torque and refinement our customers expect,” said Tom Stephens, executive vice president.
And then he puts it in a truck. So, not so refined after all...
All said.
Posted by waldorf and statler | May 6, 2008 1:14 AM
Posted on May 6, 2008 01:14
"Hopefully this will be a wake-up call to the rest of the pickup manufacturers, and props to GM for being the first."
I doubt it, as the big three appear hell bent on going out of business.
Too bad it is GM also, as the interior of their pickups are about as appealing as a 1980's K car, or more accurately a 1980's GM product.
Ford is the only domestic manufacture I would consider. When is their light duty diesel due out?
Posted by Jake | May 6, 2008 6:59 AM
Posted on May 6, 2008 06:59
Its about bygod time.
About a year ago, the order to market of the big 3's 1/2 ton diesels was GM, Ford, then Dodge. I also have read that Toyota and Honda may be offering diesel in their lineups, too; but haven't seen anything lately to support that.
Posted by WVO | May 6, 2008 7:47 AM
Posted on May 6, 2008 07:47
All I will say is FINALLY !!!
I've been waiting soo long for a solution like this.
You get good HP and good torque for a daily driver, and save money at the pump vs a big gas V8.
I only wish diesel was cheaper, as it used to be less then regular gas.
Posted by ppsychol | May 6, 2008 8:48 AM
Posted on May 6, 2008 08:48
Ford has had a 4.5l v6 powerstroke diesel for the last 2 years. They use it in the box truck line C series.
Posted by Ron Collins | May 6, 2008 8:52 AM
Posted on May 6, 2008 08:52
Thats not much of an improvement. Current 4.X V8 18MPG vs. ~22MPG (25%) 4.X Diesel.
Gas is 3.37, Diesel 4.19 in my area. 4.21 for diesel would negate any cost benefits of that 25% additional fuel economy.
The HP and Torque increases are outstanding however. Gas 295/305 vs 310/520 Diesel is the only real improvement worth mentioning.
Posted by Sandmanwn | May 6, 2008 9:25 AM
Posted on May 6, 2008 09:25
Yes, this whole "Diesel is the way of the future" is nearly as bogus as ethanol.
Sure, they get better mileage (especially in cars), but it's cost will skyrocket even more as we start using more of it in the USA...negating most of the perceived value of MGP improvement. Add to that the increased cost/maintenance of "clean" diesel vehicles destined for the US and I don't see the consumer market exploding with diesel cars.
Europe, China and the rest of the world uses more diesel than gasoline in consumer vehicles, not to mention that big-rigs and all construction/heavy use equipment uses diesel throughout the world.
The bottom line problem is that oil is a commodity and is used as such in the financial market through hedge funds and the like, manipulating prices. If it was regulated (as it needs to be), crude would be no more than $55-65 barrel.
Posted by Noya | May 6, 2008 10:27 AM
Posted on May 6, 2008 10:27
I used to be hot on diesel before I read that this country has very little refinery ability to make it.
We make a lot more gasoline and its gonna stay that way until we build new refineries that can make more diesel.
The greenies are not going to let that happen.
Sooooooo, lets make electric cars so we can pump the sky full of burnt coal.
Rock on.
Posted by zippy | May 6, 2008 1:45 PM
Posted on May 6, 2008 13:45
"f it was regulated (as it needs to be), crude would be no more than $55-65 barrel."
That is not a very realistic statement. How do you propose to "regulate" world wide commodity markets? You going to tell Putin with his 5,000 nukes how much Russia can charge? I am sure those Muslims will just roll over for you saying "Please oh western benefactor, tell me how much I should charge for my oil". That's the thing about liberals - the world they dream they live in is not reality.
To the point about diesel, I believe the elevated price (vs. gasoline) in America has to do with a refinery capacity issue. Our refineries are geared (they use a certain process) that produces more gasoline than diesel. Other parts of the world are more balanced....
Posted by Jake | May 6, 2008 3:56 PM
Posted on May 6, 2008 15:56
Hopefully it will feature some stainless steel fuel lines and a gas tank thats insulated. Can you say "ready for bio-diesel at the tap?"
I always hear from car companies that they won't do this or that because there is no demand for it. But then I turn to the consumer and the consumer says they won't buy it because its not available in a manner they like. Its the same with high quality music: people would buy it if only it was portable like MP3's were. Hell, just raise the bit-rate on MP3 tracks I would say, but then the music people say "but look, our studies show people wanted portability." The same study does not say people did not want quality, just that quality has to be portable too.
Same goes for diesel cars and bio-diesel. People don't want to have to re-build their fuel lines and such to do it. If automakers would offer cars pre-prepped for bio-diesel, people would snatch it up.
Posted by Allen | May 6, 2008 4:22 PM
Posted on May 6, 2008 16:22
I think a point that has been not mentioned is that diesel takes a lot less refining. gasoline requires over 10 processes while diesel is less than 5 so it would be a quicker turn around when producing diesel and would probably also be a cheaper alternative since u do get a boost in mpg and refining is much easier
Posted by brian | May 6, 2008 7:42 PM
Posted on May 6, 2008 19:42
Great idea, regulation...
I remember $1,000 minimum coach airline tickets (when you hear old people talk about how people used to dress up to travel, that's because only rich people could travel)...
I remember $20 10-minute intrastate long distance phone calls "please insert 6 more dollars for the next 3 minutes"...
My mother talks about not being able to buy certain foods because steel was rationed... Hmmm, I think that's called the law of unintended consequences.
Ah yes... The good old days.
Here's an idea... If you make $10/hour, you're only allowed to drive 25 miles round trip in a day (resource use=productive effort), if you make $100/hour you're allowed to drive 250 miles round trip in a day...
Oh, that's the market... Darn, I knew it was too good to be true.
Posted by notya | May 6, 2008 8:20 PM
Posted on May 6, 2008 20:20
I read something in the article that puzzles me, it says
"dual-overhead cam, four-valve V-8 diesel engine"
I have no direct experience with diesel engines or engines in general, just some basic knowledge from what I read in books and magazines.
With this in mind I thought dual-overhead cam, four-valve engines made their power as the RPMs rise, and that diesel engines by nature didnt rev much and really do not get much benefit from operating at the high end of the rev band.
GM new engine appears to be targeted mostly for light trucks and towing, so low end torque is desired. Where does the four-valve design benefit this engine?
Posted by Tim | May 6, 2008 10:21 PM
Posted on May 6, 2008 22:21
Part of the big increase in diesel prices was due to the fed mandating removal of sulphur. The refinery cost to do that was passed on to us at the pump. Not to mention, removal of said sulphur also removed lubrication qualities, so it follows that durability will suffer in the long run. That is, if one runs straight diesel :)
Posted by WVO | May 7, 2008 12:34 PM
Posted on May 7, 2008 12:34
To Tim:
Diesel Engines run a much higher compression ratio, and most are turbo. With all that extra air movement through the engine you should see the benefits of extra valves at lower RPM's.
Posted by Taylor | May 7, 2008 12:37 PM
Posted on May 7, 2008 12:37
"If it was regulated (as it needs to be), crude would be no more than $55-65 barrel."
Yeah, you go over and tell Shiek Yarbooty that he's charging too much for oil. See how far that gets you.
Posted by therooster | May 8, 2008 5:14 AM
Posted on May 8, 2008 05:14